Inside Model M
E
xample: P/N 1391401 
( Earlier type
)

Got a junk Model M P/N 1391401 made in 1987.  Condition of upper actuator panel is really bad but every buckling springs and hammers inside actuators are all fine.  I decided to disassemble the base assembly to pull out hammers. I also wanted to know if  the assembly can be used again,  I mean if it is possible to repair Model M .

 

All the melted plastic studs were cut off  so that the steel plate can be removed from the upper actuator panel.

Membrane sheets are placed like above.

 

Upper and lower sheets with conductive tracks are separated by a translucent membrane sheet which has holes right at the position of each contacts.
The thickness of the middle translucent sheet gives a gap which separates contacts on the upper and lower membrane sheets with signal tracks.

Observing  a later model 42H1292, layout of membrane sheets seems slightly different from 1391401. The most closest membrane sheet to the actuator panel is directly pressed to the control PCB. The signal tracks on the lower membrane sheet are also pressed to the upper membrane sheet and the each signals on the lower sheet are led to PCB through upper membrane sheet.

 

Actuator panel with hammers is covered with a rubber sheet.

 Close up of hammers

 

Hammer units used in this model are translucent type.   Some models use black hammers

 

Comparison ;  Hammer and Actuator of Model F

Hammers used in Model F are larger that those of Model M.
Every hammers hit the main PCB directly when each keys are pressed.
The hammer is not a conductive material. You can easily confirm it using a ohm meter.

 

Simple spill proof design

There are vinyl tubes at the both side of upper panel to prevent dusts or liquid.  The upper and lower ends of actuator panel is firmly pressed to the bottom metal plate by plastic studs ( upper end of studs melted at the surface of the steel plate and act as "rivets" ) .   A rubber sheet in between the actuator panel and the steel plate acts as a sealer and it protect membrane sheets. 
Please remind, above two pictures are actuator plate of 1391401.  The spill-proof design of a later model such as 42H1292 is a bit different from 1391401.

 

Close up of a stud ( rivet )

there are more than 60 of plastic studs inside the actuator panel. These studs act as keys  to place membrane sheets and rubber sheet properly  and at the same time each studs is used as a rivet to press the plate firmly to base steel plate.  

In order to re-use the plate after changing hammers or cleaning membrane sheets,  cut off some studs and drill  holes right at the base of each studs.
I did it for my 42H1292 .   Do you want to try ?    Well, read  this section

 

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